Description
Product Description
PLC controller and color touch screen are applied and made it possible for programmable control of the machine. It can finish filling, long pump spray load, screwing the cap, outer cap load and press, and labeling (optional) automatically. No bottle no filling and no capping.
Specification
Model SBF-60A
Bottle material spray pump bottles
Filling nozzles 1/2/4 nozzles
Filling Speed 20-35pcs/min 2 filling nozzles
50-60pcs/min 4filling nozzles
Filling Volume 10-120 ml
Contact material part ss316L
Filling accuracy ≥99%
Power 1.5KW
Voltage 220V/1 Phase/50HZ Or customized
Dimension (LxWxH) Approx. 2000*1200*1800mm
Weight Approx. 600kg
Features
1. Versatility
Our machine is designed to handle a wide range of nasal spray bottle sizes and shapes, making it suitable for various product lines. Whether you need to fill and cap small, medium, or large bottles, our machine can accommodate your specific requirements. This versatility allows you to easily switch between different bottle sizes without the need for complex adjustments or additional equipment.
2. High-Speed Performance
Time is of the essence in the production industry, and our liquid nasal spray bottle-filling capping machine is built to deliver exceptional speed without compromising on accuracy. With its high-speed capabilities, it can fill and cap a large number of bottles per minute, significantly increasing your production output and reducing overall manufacturing time.
3. Precision Filling
Ensuring accurate dosage is crucial in the pharmaceutical industry, and our machine is designed to deliver precise filling every time. It utilizes advanced technology to measure and control the amount of liquid dispensed into each bottle, eliminating the risk of overfilling or underfilling. This precise filling capability not only ensures product quality but also minimizes wastage and reduces production costs.
4. Reliable Capping
The capping process is just as important as the filling process, and our machine is equipped with a reliable capping mechanism to ensure a secure seal on each bottle. It applies consistent and uniform pressure to the caps, guaranteeing a tight and leak-proof seal. This reliability eliminates the risk of product contamination and ensures the integrity of your nasal spray products throughout their shelf life.
5. User-Friendly Interface
Operating our liquid nasal spray bottle filling capping machine is effortless, thanks to its user-friendly interface. The machine is equipped with a touchscreen control panel that allows operators to easily set and adjust various parameters, such as filling volume, capping torque, and production speed. This intuitive interface reduces the learning curve for operators and enhances overall efficiency.
6. Customizable Options
At our company, we understand that every pharmaceutical company has unique needs and requirements. That’s why our liquid nasal spray bottle filling capping machine offers customizable options. Whether you need specific settings for filling speed, dosage control, or bottle compatibility, our machine can be tailored to meet your exact specifications. This level of customization allows you to optimize the machine’s performance and ensure seamless integration into your existing production line.
7. Advanced Monitoring and Control
Monitoring and controlling the filling and capping process is essential for maintaining consistent quality and productivity. Our machine is equipped with advanced monitoring and control systems that provide real-time data on the production process. This allows operators to closely monitor the machine’s performance, detect any deviations or issues, and make immediate adjustments if necessary. With this level of control, you can ensure that every bottle is filled and capped accurately, reducing the risk of product wastage and ensuring customer satisfaction.
8. Efficient Space Utilization
Space is often a constraint in manufacturing facilities, and we understand the importance of optimizing every square inch. Our liquid nasal spray bottle filling capping machine is designed with efficient space utilization in mind. It has a compact footprint, allowing you to maximize the use of your production floor. Additionally, the machine’s ergonomic design ensures easy access to all components, making maintenance and cleaning tasks hassle-free.
9. Compliance with Regulatory Standards
Pharmaceutical companies operate in a highly regulated industry, and compliance with regulatory standards is crucial. Our liquid nasal spray bottle-filling capping machine is designed to meet the strictest regulatory requirements, ensuring that your production process adheres to industry standards. From FDA to GMP compliance, our machine is built to help you meet all necessary regulations and maintain a high level of quality and safety in your operations.
10. Comprehensive Support and Service
Choosing the right machine is just the beginning. At our company, we pride ourselves on providing comprehensive support and service to our customers. From installation and training to ongoing maintenance and troubleshooting, our team of experts is always available to assist you. We understand that downtime can be costly, so we strive to provide prompt and efficient support to minimize any disruptions to your production.
With its high-speed filling, accurate dosage control, user-friendly design, versatile bottle compatibility, and commitment to quality assurance, our liquid nasal spray bottle filling capping machine is the perfect solution for pharmaceutical companies and manufacturers. Whether you are looking to increase production efficiency, ensure precise dosing, or meet regulatory standards, our machine offers the features and benefits you need to achieve your goals.
- This spray bottle-filling machine adopts mechanical arm-to-screw caps, equipped with an automatic sliding device, and the screw torque force can be adjusted, to prevent the from cap damaging.
- Simple structure, easy to install and maintain.
- Peristaltic pump or piston pump filling is chosen according to your product, measuring precision, and convenient manipulation.
- Filling nozzles dive into bottles to fill and rise slowly to prevent foaming. Catch-type flexible screw lid/head, adjustable tightness.
- The cap positioning device makes sure the sprayer plastic pipe which is too long or curved could go to bottleneck accurately.
- PLC control system, no bottle no filling /no pump/no outer capping(if has an outer cap)
- Main electrical elements adopt famous well-known brands.
- The machine body is made of high-quality stainless steel, easy to clean.
How It Works
Our liquid nasal spray bottle filling capping machine operates using a series of automated processes that ensure efficient and accurate filling and capping. Here is a step-by-step overview of how the machine works:
Step 1: Bottle Loading
The empty nasal spray bottles are loaded into the machine’s conveyor system. The machine is designed to handle a continuous flow of bottles, minimizing the need for manual intervention and speeding up the production process. This loading process is carefully designed to prevent any damage to the bottles and ensure smooth operation throughout.
Step 2: Filling
Once the bottles are loaded, they move to the filling station. The machine uses a precise dosing mechanism to fill each bottle with the desired amount of liquid medication. The dosage control technology ensures that the correct amount is dispensed into each bottle, maintaining consistency and accuracy. The filling process is carefully calibrated to avoid any spillage or overfilling, ensuring that each bottle is filled to the exact required level.
Step 3: Capping
After the bottles are filled, they move to the capping station. The machine uses a reliable capping mechanism to securely seal each bottle, preventing any leakage or contamination. The capping process is quick and efficient, ensuring that each bottle is properly sealed before moving to the next stage. The machine is equipped with sensors that detect any improperly capped bottles and automatically reject them, ensuring that only perfectly sealed bottles continue down the production line.
Step 4: Quality Control
As the filled and capped bottles move along the conveyor, they undergo a quality control check. The machine is equipped with sensors and detectors that can identify any abnormalities or defects in the bottles, such as improper filling or loose caps. Any bottles that do not meet the specified criteria are automatically rejected, ensuring that only high-quality products are released. The quality control process is an essential part of the machine’s operation, guaranteeing that every bottle that leaves the production line meets the strictest standards of quality and safety.
Step 5: Bottle Discharge
Once the bottles pass the quality control check, they are discharged from the machine’s conveyor system. The filled and capped bottles are ready for further processing or packaging, depending on your specific requirements. The machine is designed for easy integration into existing production lines, allowing for seamless workflow and efficient handling of the filled bottles.
- Bottle unscrambling (optional device)
- Peristaltic pump for liquid or piston filling for cream (no bottle no filling)
- Long spray cap loaded by vibrating plate (no bottle no loading)
- Cap capping auto
- Outer cap load and cap auto (optional device)
- Automatic labeling machine (optional device)
- Finish bottles collect turntable (optional device)
- Can be connected to the cartooning machine or shrink film machine (optional device)
Most Commonly Asked Questions
- What is a Liquid Nasal Spray Bottle Filling Capping Machine?
- A Liquid Nasal Spray Bottle Filling Capping Machine is a specialized equipment designed to automate the process of filling liquid nasal spray into bottles and capping them securely.
- What types of liquid nasal spray bottles can it handle?
- These machines are typically versatile and can handle various sizes and types of liquid nasal spray bottles, including plastic and glass bottles with different shapes and sizes.
- What is the filling capacity of the machine?
- The filling capacity of the machine can vary depending on the model and customization options, but it’s usually adjustable to accommodate different volumes of liquid nasal spray, ranging from small to large volumes.
- How accurate is the filling process?
- Liquid nasal spray bottle filling machines are designed for high accuracy, typically achieving filling precision within a certain percentage, often ±0.5% or better.
- Can it handle different types of nasal spray formulations?
- Yes, these machines are typically designed to handle a wide range of liquid nasal spray formulations, including aqueous solutions, suspensions, and oil-based formulations.
- Does it come with a capping mechanism?
- Yes, liquid nasal spray bottle filling capping machines are equipped with integrated capping mechanisms to securely seal the bottles after filling, ensuring product integrity and preventing leakage.
- Is the machine easy to operate and maintain?
- Most liquid nasal spray bottle-filling capping machines are designed with user-friendly interfaces and require minimal training to operate. Maintenance requirements are generally straightforward, with routine cleaning and lubrication recommended.
- Can it be customized to meet specific production requirements?
- Yes, manufacturers often offer customization options to tailor the machine to specific production needs, such as adjusting filling volumes, adding additional features like labeling or printing, or integrating with existing production lines.
- What safety features are included?
- Liquid nasal spray bottle filling capping machines typically come with safety features such as emergency stop buttons, safety guards, and sensors to ensure operator safety during operation.
- What is the production capacity of the machine?
- Production capacity can vary depending on factors such as bottle size, filling volume, and machine speed. Typically, these machines can achieve high throughput, with production rates ranging from several hundred to several thousand bottles per hour.
